The top model is the Superinox, the Wave is available for maximum flexibility in configuration and the LV Top is available as a basic system. Glass with a thickness of 0.7 - 80 mm in formats from 80 × 100 mm to 3,300 × 6,000 mm can be handled vertically and horizontally (e.g. with the Tornado washing machine). The washing and drying area automatically adapts to the glass thicknesses up to 60 mm (optionally up to 80 mm). With the top models, high-speed washing of glass panes at up to 20 m/min is possible.
The Neptun washing machines can also be adapted for complex tasks, such as LSG and insulating glass production (e.g. with a low-E glass reading sensor). This involves, a constant and precise control of the temperature and the water quality.
Are the glass washing machines suitable for Industry 4.0/IoT applications?
For IoT/Industry 4.0 applications, the washing machines can be equipped with automatic loading and unloading systems and can be integrated into IG lines as well as with vertical machining stations and the CornerCut module, a system for automatic edge processing.
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The washing machines can be equipped with the A-qual system for automatic control and monitoring of water quality as well as for minimising water consumption. The Ecosave system reduces energy costs by automatically switching off all machine functions at a set time. A night-care function is available for emptying, rinsing and filling the tanks, e.g. while the machine is not running at night. At the beginning of the shift, the operator simply finds the machine with clean water at the required temperature.
Different brushes depending on glass type
Special brush sets are available for the glass washing machines to match the required cleaning intensity: the 180 mm diameter brushes provide high washing efficiency, and the brush configuration can vary depending on the glass type; the brush rotation (RPM) is regulated accordingly.
In the drying section, the SmartSpeed function automatically manages the speed to achieve perfect drying of both glass surfaces at maximum speeds. Here again, the Ecosave system optimises air flows and reduces the noise of the washers by several decibels.
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For glass to be printed (screen and ceramic printing), ionising devices can be installed to prevent electrostatic charging.
All processing data can be controlled and exported via the control panel to check on working parameters and diagnostics. The Quick Service allows online technical assistance via the "Sevio Router" remote control module with specific IP address for maximum security.
For more articles like this one, make sure to have a look at our 2021 Glass Special.
